Quality intelligence for manufacturing teams.
SPC charts, capability analysis, MSA gates, and compliance packs, powered by AI agents that understand your standards. One platform, air-gapped ready.
Overview
MANUFACTURING QUALITYSPCio is an intelligent co-pilot for manufacturing quality, built in active partnership with a Manufacturing Execution System (MES) company: shop-floor execution data joined directly to Zorost's AI quality intelligence. Multi-agent statistical process control aligned to IATF 16949 and ISO 9001 guides teams through compliance workflows, integrates with operational robotic and SCADA systems on the line, and catches deviations before they become defects. Deploy in the cloud or fully air-gapped on local LLMs with no external dependencies.
Real-time SPC
X̄-R, I-MR, and p-charts with Nelson rules. Live trending and automatic out-of-control alerts.
Capability & MSA
Cp/Cpk and Pp/Ppk studies with confidence intervals, and Gage R&R automation per AIAG MSA methodology.
AI process manager
Agents that understand PFMEA, control plans, and PPAP, guiding compliance with knowledge-base-powered assistance.
Air-gapped ready
Full functionality on-premise. No cloud dependencies. Your data stays inside your infrastructure.
Capabilities
What the platform doesCatch the drift before the defect.
Control charts stream live from the line with Nelson-rule evaluation and automatic alerts. Capability studies and automated reports keep PPAP submissions ready without spreadsheet archaeology.
- Live X̄-R, I-MR, and p-charts
- Automated capability reporting
- Out-of-control alerting with context
Co-built with a Manufacturing Execution System company.
SPCio is developed in active partnership with an MES (Manufacturing Execution System) company. Execution data from the line and SPCio's AI quality layer are built together as one system, not integrated as an afterthought.
IATF and ISO workflows, guided by agents.
AI-assisted PFMEA development with risk-priority calculation, control plans linked to failure modes, and quality-management workflows aligned to IATF 16949 and ISO 9001 environments.
Your QMS, answerable in seconds.
Quality manuals, standards, and procedures embedded into a retrieval engine. Instant, grounded answers from your own quality library, on the floor where the question is asked.
The whole platform, completely offline.
A deployment mode that runs fully air-gapped on local models: the same agents, charts, and compliance packs, inside facilities where data never leaves the building.
Architecture
How the system is wired · flows animate liveFrom the Platform
Live product · spcio.ai
More than quality software: an intelligent co-pilot for the shop floor.
Impact
Manufacturing & Quality · 8 publishedWiring Quality Intelligence to SCADA and Robotic Cells
Air-Gapped LLMs on the Factory Floor, Zero External Dependencies
AI-Assisted PFMEA, Where the Agent Helps and the Engineer Decides
Air-Gapped Generative AI in Regulated Manufacturing
Gage R&R with ANOVA, Automating MSA Without Losing the Discipline
Cp and Cpk vs Pp and Ppk, What Capability Indices Hide
Multi-Agent Quality: a New Architecture for the QMS
Nelson Rules in Production, Which Patterns Catch Drift
Work With Us
Briefings · federal · productQuestions, answered
SPCio · common questionsWhat is SPCio?
SPCio is a Zorost Intelligence platform for manufacturing. SPC charts, capability analysis, MSA gates, and compliance packs, powered by AI agents that understand your standards. One platform, air-gapped ready.
What can SPCio do?
SPCio is built around a few core ideas: Real-time SPC (X̄-R, I-MR, and p-charts with Nelson rules. Live trending and automatic out-of-control alerts.) Capability & MSA (Cp/Cpk and Pp/Ppk studies with confidence intervals, and Gage R&R automation per AIAG MSA methodology.) AI process manager (Agents that understand PFMEA, control plans, and PPAP, guiding compliance with knowledge-base-powered assistance.) Air-gapped ready (Full functionality on-premise. No cloud dependencies. Your data stays inside your infrastructure.)
Is SPCio a live product, and can it run in our environment?
Yes. SPCio runs in production, and you can see it at spcio.ai. Zorost also engineers SPCio-class capability directly into client environments.
How do we get started with SPCio?
Start with a briefing. Zorost maps your operation, shows what SPCio already does in manufacturing, and scopes a first phase. Contact [email protected] or ask the concierge on this page.
Visit us. Visit SPCio.
SPC, capability, MSA, and agentic compliance, in the cloud or fully air-gapped.
spcio.ai>>Serving those who
need to stay ahead.
We don't pitch slide decks. We show you what we've already built in your domain, then engineer what your mission requires.
